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Pressure Regulation Terminology

  
  
  
  
  

Types of Pressure Regulators

Single Stage Regulator: a regulator with only one pressure reduction point.

Dual Stage (or Two Stage) Regulator: a regulator with two pressure reduction points; the first is usually fixed and the second is usually adjustable within the range of the primary spring.

Back Pressure Regulator: most regulators are used to regulate the downstream pressure; this type is used to regulate the upstream pressure.

"Line" Regulator: typically this is a high flow regulator installed somewhere between the gas source and the final point of use, and often limited to inlet pressures below 500 PSI. 

"Point of Use" Regulator: this is usually a high performance regulator that is installed in a gas stick or Gas Isolation Box very near the point at which the gas(es) will enter the system.

Performance Definitions:

Creep: the rise in oulet pressure as flow is terminated (sometimes referred to as "lock-up").  Creep is minimized by decreasing the area around the poppet that needs to be sealed; and creep increases as inlet pressure decreases.

Droop: the deviation between the outlet pressure at a low flow condition and the outlet pressure at a higher flow condition.  The higher the range, the higher the droop.  The larger the diaphragm, the less the droop.  Pilot Operated ("Dome Loaded") regulators also have lower droop.

Hysteresis: the difference in the presure at a given reference point between an increasing flow condition and a decreasing flow condition.

Repeatability: how closely a regulator returns to a given set pressure after terminating and resuming a specific flow rate.

Sensitivity: the minimum pressure increment that can be set repeatably on a pressure regulator.

Transient Response: a plot of the outlet pressure vs. time when switching between two different flow rates.

Supply Pressure Effect: the change (decrease) in outlet pressure caused by a change (increase) in inlet pressure.  If you need to minimize this effect, use a Dual Stage Regulator.

Tied-Diaphragm: (sometimes called "Linked-Poppet") this is when the diaphragm is attached to the poppet to prevent runaway flow condition.  It is primarily useful a safety measure when flowing hazardous gas(es).

IES Technical Sales is a value added technical sales, distribution, and solutions provider serving the high technology vacuum, plasma/thin film, temperature, fluid handling and metrology markets.

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